Counterflow coolers

the global standard

cooling of feed and food

Invented by Pierre Geelen, the founder of our company, the counterflow cooler has become the global standard for cooling of feed and food, back to ambient temperature, after steam conditioning, pelleting, extrusion, expansion or flaking.

Geelen Counterflow has installed over 10,000 units in over 100 countries. We configure your cooler to order, based on thousands of standardized components.

We have 5 product groups of counterflow coolers, each in multiple sizes and with a wide range of options, for anything from feed to food.

 

The counterflow principle makes better use of the cooling air, resulting in less energy consumption, lower space requirement and less maintenance.

PLC control of the cooling air volume results in more accurate and uniform cooling, whether the cooler is full or almost empty. It avoids condensation which is critical to avoid microbiological contamination.

The vertical, gravity flow process without horizontal surfaces means less risk of product build-up or cross contamination.

 

efficiency first

test
95

% cooling

We will take almost all of the heat out of your product and bring it back to within 5C of the ambient air temperature

test
30

% less cooling air

Counterflow coolers are at least 30% more efficient in their heat exchange than horizontal coolers

test
50

% less space

The efficiency of the counterflow cooler results in a at least 50% smaller space requirement in the plant

product features

inlet valve

inlet valve

The stainless steel inlet valves can optionally have a retractable rotor for fast inspection and cleaning.

top drive distributor

top drive distributor

With the motor and transmission outside of the cooler the top drive distributor avoids product build up, and enables easy maintenance. The VFD controlled motor ensures good product distribution inside of the cooler.

hygienic design

hygienic design

the top cooler in our range is suitable for food and super premium petfood. Designed according to EHEDGE design guidellines, so no hollow spaces, 2B surface finish and no metal-to-metal bolted connections. All seams in the product contact zone are continuously welded, with welds polished. Discharger with welded slats on round stainless steel shafts. The entire cooler can be wet-cleaned, inside and outside.

cleaning doors

cleaning doors

The big cleaning doors enable fast inspection and cleaning without entering the cooler

hygienic design door

hygienic design door

For hygienic applications, the door is executed with food grade plastic on the inside and glass outside (for fire protection).

intermediate deck

intermediate deck

With an intermediate deck you can temporarily start cooling new product, while the previous product finishes cooling in the main cooler.

hydraulic drive

hydraulic drive

Hydraulics ensure sufficient power and accuracy. The drive system can be executed in stainless steel to enable wet cleaning.

there for you

Our field service team is there for you. From our headquarters, we are connected to your dryer or cooler. We suggest improvements to the energy efficiency or connect remotely to the dryer control system for training and trouble shooting. If necessary our service engineers based in Europe, Asia, North America and Latin America will be there for you.